Table of Contents
Table of Contents
Regarding The Column Palletizing Robot
A column palletizer is an automated material stacking machine that uses a column-type robot. It mainly consists of a control system, drive system, mechanical system, and clamps.
A coordinate palletizer can grip two conveyor lines at a time, stacking materials at two stations, and can stack 300-500 bags per hour.
Robot parameters
| Degrees of Freedom | 4 Axis | Body Weight | 750KG / 850KG |
|---|---|---|---|
| Payload | 100KG | Power Supply Capacity | Three-phase 380V / 6kVA |
| Max Working Radius | 2000mm | Linear Guide | HIWIN |
| Repeat Positioning Accuracy | ±0.15mm | Planetary Reducer | APEX |
| S-Axis Range | ±240° | RV Reducer | SWITECH |
| Z-Axis Stroke | 2000mm | Servo Motor | INOVANCE |
| R-Axis Range | ±300° | Driver | INOVANCE |
| T-Axis Range | ±360° | Material | Steel Structure |
| S-Axis Max Speed | 2.1 rad/s (120°/s) | Applicable Grippers | Clamping Type, Plate-type |
| Z-Axis Max Speed | 300 mm/s | Moment of Inertia | 16 KG/㎡ |
| R-Axis Max Speed | 1.74 rad/s (100°/s) | Unpacking Reference Speed | 300–500 packs/s (varies by process) |
| T-Axis Max Speed | 6.28 rad/s (360°/s) | ||
| Temperature | 0–45℃ | Humidity | 20%–80% RH (non-condensing) |
| Vibration | ＜4.9 m/s² (0.5G) | Notes | Avoid flammable/corrosive gases or liquids; avoid water, oil, dust; keep away from electrical noise sources |
RVS-SE Standard 3D Vision Overview
Selection Guide
| 3D Camera | RVS-SE-A | RVS-SE-B | RVS-SE-C |
|---|---|---|---|
| Vision Controller | IPC5C396 | IPC5C396 | IPC5C396 |
| Installation Method 1 | Eye Outside Hand | Eye Outside Hand | Eye Outside Hand |
| Power Cord | TY-PW/IO-M12A8-10M-24V | TY-PW/IO-M12A8-10M-24V | TY-PW/IO-M12A8-10M-24V |
| Data Cable | TY-E-M12X8-RJ45-10M-H | TY-E-M12X8-RJ45-10M-H | TY-E-M12A8-RJ45-10M-H |
| Installation Method 2 | – | Eye In Hand | Eye In Hand |
|---|---|---|---|
| Power Cord | – | TY-PW/IO-M12A8-10M-24V | TY-PW/IO-M12A8-10M-24V |
| Data Cable | – | TY-E-M12X8-RJ45-10M-H | TY-E-M12A8-RJ45-10M-H |
| RVS-SE | Calibration Plate (Optional) | RCCB-54 | RCCB-54 |
|---|---|---|---|
| RVS-SE | Photo + Processing Time | 4 s | 2.5 s |
| Camera | Single Camera (Eye In Hand / Eye Outside Hand) | Single Camera (Eye In Hand) | Multi-Camera (Eye Outside Hand) | Single Camera (Eye Outside Hand) |
|---|---|---|---|---|
| Stack Quantity | Single Stack | Multi Stack | Multi Stack | Single Stack |
| Vision Controller | Single IPC | Single IPC | Single IPC | Single IPC |
| Robot | Single Robot | Single Robot | Single Robot | Multi Robot |
| Implementation | Simple, easy to deploy, most common | SE software switches between different recipes | SE software switches cameras and recipes for serial operation; cameras cannot work simultaneously | SE software switches between different recipes |
| Application Scenario | Scenario ① | Scenario ② | Scenario ③ | Scenario ④ |
Real shots taken with a 3D camera
RVS-SE Software Function Introduction
Hand-eye calibration
| No. | Robot Type | Calibration Plate Method | TCP Test Grab Method | TCP Tip Touch Method | Automatic Mode | Manual Mode |
|---|---|---|---|---|---|---|
| 1 | 6-Axis Robot | √ | √ | × | √ | √ |
| 2 | 4-Axis Robot | √ | √ | × | √ | √ |
| 3 | Gantry Robot (3-6 Axis) | × | √ | √ | × | √ |
Strategic Planning
Gripper
Palletizer Gripper
- Precision mechanical structure
- Stable and precise gripping
Palletizer Electric Screw Gripper
- Professional sensor technology
- Intelligent control algorithm
Palletizer Top and Bottom Cover Clamps
- Fully automatic, fast, and efficient
- Neat, sturdy, and aesthetically pleasing pallet formation
Pneumatic Clamps for Carton Palletizers
- Fully automatic, fast, and efficient
- Simple structure, easy to install
Sponge Suction Cup Type
- Wide range of applications, long service life
- Soft and not easily scratched
Palletizer Internal Suction Cup Pneumatic Clamp
- High load-bearing capacity and stable clamping
- Material will not fall off
Palletizing Robot Application Site
